{"id":18445,"date":"2018-07-11T00:51:30","date_gmt":"2018-07-10T16:51:30","guid":{"rendered":"https:\/\/wp-productionenv-bjg9h2g2bgg5b8aa.southeastasia-01.azurewebsites.net\/news\/rocket-engine-scores-perfect-10-in-10-day-test-for-phantom-express-space-plane\/"},"modified":"2018-07-11T00:51:30","modified_gmt":"2018-07-10T16:51:30","slug":"rocket-engine-scores-perfect-10-in-10-day-test-for-phantom-express-space-plane","status":"publish","type":"post","link":"https:\/\/starpath.global\/news\/rocket-engine-scores-perfect-10-in-10-day-test-for-phantom-express-space-plane\/","title":{"rendered":"Rocket engine scores \u2018perfect 10\u2019 in 10-day test for Phantom Express space plane"},"content":{"rendered":"<figure id=\"attachment_432981\" aria-describedby=\"caption-attachment-432981\" style=\"width: 630px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" class=\"size-full-width wp-image-432981\" src=\"https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2018\/07\/180710-firing-630x420.jpg\" alt=\"AR-22 rocket engine firing\" width=\"630\" height=\"420\" srcset=\"https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2018\/07\/180710-firing-630x420.jpg 630w, https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2018\/07\/180710-firing-768x512.jpg 768w, https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2018\/07\/180710-firing.jpg 1024w\" sizes=\"(max-width: 630px) 100vw, 630px\"><figcaption data-nosnippet=\"\" id=\"caption-attachment-432981\" class=\"wp-caption-text\">Aerojet Rocketdyne\u2019s AR-22 rocket engine fires during a test at NASA\u2019s Stennis Space Center in Mississippi. (NASA \/ DARPA Photo)<\/figcaption><\/figure>\n<p>A rocket engine built from spare space shuttle parts&nbsp;\u2014 and the team behind the engine \u2014 passed a grueling 10-day, 10-firing test that sets the stage for Boeing\u2019s Phantom Express military space plane.<\/p>\n<p>\u201cWe scored a perfect 10 last week,\u201d Jeff Haynes, Aerojet Rocketdyne\u2019s program manager for the AR-22 engine, told reporters today during a teleconference.<\/p>\n<p>The hydrogen-fueled AR-22 is largely based on the RS-25 engine that was used on the space shuttle and will be used on NASA\u2019s heavy-lift Space Launch System. \u201cWe\u2019ve upgraded the \u2018brain\u2019 for this derivative mission,\u201d using an advanced controller, Haynes said.<\/p>\n<p>Aerojet, Boeing and the Pentagon\u2019s Defense Advanced Research Projects Agency, or DARPA, set up the 240-hour test between June 26 and July 6 to see whether the AR-22 could be turned around rapidly enough for a 100-second, full-throttle firing every day. The bottom line? It can.<\/p>\n<p>\u201cWe had 68 minutes to spare when we finished the last test,\u201d Haynes said.<\/p>\n<p>Along the way, the team had to deal with two direct lightning strikes that damaged the test facility at NASA\u2019s Stennis Space Center in Mississippi. Engineers also had to work out a procedure to get rid of the moisture that gathered in the engine during firings.<\/p>\n<p>\u201cTrying to run the engine again without drying that out would lead to catastrophic events,\u201d Haynes said.<\/p>\n<p>At first, the procedure took about 17 hours, but they eventually got the time down to as little as six hours. During the shuttle program, a similar process took days to accomplish, Haynes said.<\/p>\n<p>Thanks to the successful test, the Phantom Express program \u2014 also known as the Experimental Spaceplane or XS-1 \u2014 is on track for an initial demonstration flight in 2021, said Steve Johnston, director of launch at Boeing Phantom Works.<\/p>\n<p><iframe title=\"Experimental Spaceplane (XS-1) Phase 2\/3 Concept Video\" src=\"https:\/\/www.youtube.com\/embed\/tEZDWoJdC7w?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen=\"\" data-ratio=\"0.5625\" data-width=\"800\" data-height=\"450\" style=\"display: block; margin: 0px; width: 800px; height: 450px;\"><\/iframe><\/p>\n<p>Scott Wierzbanowski, DARPA\u2019s program manager for the Experimental Spaceplane, said the two-stage launch system is being designed for 10 liftoffs in 10 days. After each launch, the reusable first-stage booster would glide to an airplane-like landing.<\/p>\n<p>Phantom Express should be capable of delivering 3,000 pounds of payload to low Earth orbit at a cost of less than $5 million a flight. Those performance levels represent a \u201csweet spot\u201d for military as well as commercial applications, Wierzbanowski said.<\/p>\n<p>Boeing\u2019s Johnston said the specifications for the Phantom Express plane are going through critical design review, leading up to the start of assembly in mid-2019.<\/p>\n<p>\u201cA lot of our design philosophies and design guidelines are actually derived from the commercial airplane business,\u201d he said. \u201cThe materials system that we\u2019re using is actually the materials system that was originally developed for application on the all-composite 787.\u201d<\/p>\n<p>The liquid-oxygen tank already has been fabricated at Boeing\u2019s Advanced Developmental Composite Facility in the Seattle area. \u201cIt went really well. \u2026 We have some additional outfitting to do to that tank,\u201d Johnston said.<\/p>\n<p>The design of the plane\u2019s upper stage is still in flux, and the launch site for the first demonstration flight in 2021 has not yet been selected. That initial suborbital flight will test only the first-stage booster, Johnston said.<\/p>\n<p>DARPA is providing up to $146 million for the project, with Boeing and Aerojet kicking in an additional unspecified amount for development.<\/p>\n<figure id=\"attachment_432983\" aria-describedby=\"caption-attachment-432983\" style=\"width: 630px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full-width wp-image-432983\" src=\"https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2018\/07\/180710-employees-630x411.jpg\" alt=\"AR-22 rocket engine inspection\" width=\"630\" height=\"411\" srcset=\"https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2018\/07\/180710-employees-630x411.jpg 630w, https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2018\/07\/180710-employees.jpg 635w\" sizes=\"(max-width: 630px) 100vw, 630px\"><figcaption data-nosnippet=\"\" id=\"caption-attachment-432983\" class=\"wp-caption-text\">Technicians inspect the AR-22 rocket engine after a hot-fire test. (Aerojet Rocketdyne Photo)<\/figcaption><\/figure>\n<p>Haynes said the lessons learned from the 10-day engine test could be applied not only to the Phantom Express, but also to Aerojet\u2019s work on the RS-25 engines for the Space Launch System. For example, the SLS could benefit from a sensor-based performance-monitoring system that was tested on the AR-22, known as the Advanced Anomaly Command and Control Center, or AC3.<\/p>\n<p>\u201cWe actually tricked the engine to thinking it was experiencing a red-line condition, which under the shuttle program would have been an immediate shutdown of the engine,\u201d Haynes said. \u201cWe allowed our software to throttle down the engine automatically, assess the situation and then do a stepwise recovery of the thrust profile in a matter of seconds.\u201d<\/p>\n<p>Aerojet is pioneering a new generation of engineering for Phantom Express and the Space Launch System&nbsp;\u2014 with the aid of a new generation of engineers, Haynes said.<\/p>\n<p>\u201cWe have experienced engineers that really cut their teeth on the shuttle program,\u201d he said. \u201cAnd we have a large amount of new engineers now that are able to be mentored and trained through the process of this highly aggressive program that we just did through the last two weeks.\u201d<\/p>\n<figure id=\"attachment_334616\" aria-describedby=\"caption-attachment-334616\" style=\"width: 630px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full-width wp-image-334616\" src=\"https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2017\/05\/170524-boeing-xs1-630x508.jpg\" alt=\"Phantom Express XS-1 space plane\" width=\"630\" height=\"508\" srcset=\"https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2017\/05\/170524-boeing-xs1-630x508.jpg 630w, https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2017\/05\/170524-boeing-xs1-768x619.jpg 768w, https:\/\/cdn.geekwire.com\/wp-content\/uploads\/2017\/05\/170524-boeing-xs1-1260x1015.jpg 1260w\" sizes=\"auto, (max-width: 630px) 100vw, 630px\"><figcaption data-nosnippet=\"\" id=\"caption-attachment-334616\" class=\"wp-caption-text\">An artist\u2019s conception shows Boeing\u2019s Phantom Express XS-1 space plane in flight. (Boeing Illustration)<\/figcaption><\/figure>\n<h3>Phantom Express by the numbers:<\/h3>\n<p><strong>Length:<\/strong> 100 feet<\/p>\n<p><strong>Wingspan:<\/strong> 62 feet<\/p>\n<p><strong>Weight at liftoff, fully fueled:<\/strong> 240,000 pounds<\/p>\n<p><strong>AR-22 engine liftoff thrust:<\/strong>&nbsp;More than 375,000 pounds<\/p>\n<p><strong>AR-22 propellants:<\/strong> Liquid hydrogen, liquid oxygen<\/p>\n<p><strong>Maximum speed<\/strong>: Mach 10 (7,600 mph)<\/p>\n<p><em>Sources: Boeing, Aerojet Rocketdyne<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Aerojet Rocketdyne\u2019s AR-22 rocket engine fires during a test at NASA\u2019s Stennis Space Center in Mississippi. (NASA \/ DARPA Photo) A rocket engine built from spare space shuttle parts&nbsp;\u2014 and the team behind the engine \u2014 passed a grueling 10-day, 10-firing test that sets the stage for Boeing\u2019s Phantom Express military space plane. \u201cWe scored [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[2],"tags":[864,670,1504,2906,5211],"class_list":["post-18445","post","type-post","status-publish","format-standard","hentry","category-news","tag-aerojet-rocketdyne","tag-boeing","tag-darpa","tag-phantom-express","tag-xs-1"],"acf":[],"_links":{"self":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/18445"}],"collection":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/comments?post=18445"}],"version-history":[{"count":0,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/18445\/revisions"}],"wp:attachment":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/media?parent=18445"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/categories?post=18445"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/tags?post=18445"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}