{"id":24238,"date":"2023-07-13T20:32:54","date_gmt":"2023-07-13T12:32:54","guid":{"rendered":"https:\/\/wp-productionenv-bjg9h2g2bgg5b8aa.southeastasia-01.azurewebsites.net\/news\/inaugural-vulcan-launch-targeting-late-2023-after-anomalies\/"},"modified":"2023-07-13T20:32:54","modified_gmt":"2023-07-13T12:32:54","slug":"inaugural-vulcan-launch-targeting-late-2023-after-anomalies","status":"publish","type":"post","link":"https:\/\/starpath.global\/news\/inaugural-vulcan-launch-targeting-late-2023-after-anomalies\/","title":{"rendered":"Inaugural Vulcan Launch Targeting Late 2023 After Anomalies"},"content":{"rendered":"<p>United Launch Alliance (ULA) says despite recent anomalies involving their Centaur V upper stage and the BE-4 engines built by Blue Origin, Vulcan should still fly this year, although behind schedule.<\/p>\n<p>Vulcan is ULA\u2019s successor to the Atlas V and Delta IV heavy-lift rocket families, both of which are scheduled to be retired. The new vehicle uses liquid natural gas and liquid oxygen in its first stage, which is powered by two BE-4 engines. The upper stage, meanwhile, uses liquid hydrogen and liquid oxygen to propel satellites to their deployment orbits.<\/p>\n<\/p>\n<p>Centaur Anomaly<\/p>\n<p>Tory Bruno, the CEO of ULA, says all components of the company\u2019s next-generation Vulcan rocket have been certified for flight except for the upper stage, known as Centaur V. The company currently uses an upper stage with a similar name, Centaur III, which is flown on Atlas V.<\/p>\n<p>The main difference between the two is the size, in which Centaur V is nearly double the size of its predecessor.<\/p>\n<p>During a propellant loading and tank pressurization test at NASA\u2019s Marshall Space Flight Center on March 29, 2023, a test article of the Centaur V upper stage was destroyed after a hydrogen leak ignited. Until this point, the first launch was scheduled for May 4 from the Cape Canaveral Space Force Station in Florida, carrying the private Peregrine lunar lander and two prototype Amazon Kuiper satellites.<\/p>\n<p><iframe id=\"twitter-widget-1\" scrolling=\"no\" frameborder=\"0\" allowtransparency=\"true\" allowfullscreen=\"true\" class=\"\" style=\"position: absolute; visibility: hidden; width: 0px; height: 0px; display: block; flex-grow: 1;\" title=\"X Post\" src=\"https:\/\/platform.twitter.com\/embed\/Tweet.html?creatorScreenName=NASASpaceflight&amp;dnt=true&amp;embedId=twitter-widget-1&amp;features=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%3D%3D&amp;frame=false&amp;hideCard=false&amp;hideThread=false&amp;id=1646572389193625600&amp;lang=en&amp;origin=https%3A%2F%2Fwww.nasaspaceflight.com%2F2023%2F07%2Fvulcan-centaur-anomalies%2F&amp;sessionId=cc8188a2ad376dd8a0fdc77ba77d1d02a44f8f28&amp;siteScreenName=NASASpaceflight&amp;theme=light&amp;widgetsVersion=6a3ad42b224df%3A1778106238597&amp;width=550px\" data-gtm-yt-inspected-14=\"true\" data-gtm-yt-inspected-21=\"true\" data-tweet-id=\"1646572389193625600\"><\/iframe><\/p>\n<blockquote class=\"twitter-tweet\" data-width=\"550\" data-dnt=\"true\" data-twitter-extracted-i1783496522798988657=\"true\">\n<p lang=\"en\" dir=\"ltr\">Outside of the test rig\/ stand. Test article is inside (you can\u2019t see it). Hydrogen leak. H2 accumulated inside the rig. Found an ignition source. Burned fast. Over pressure caved in our forward dome and damaged the rig. pic.twitter.com\/0d0KpI1ggj<\/p>\n<p>\u2014 Tory Bruno (@torybruno) April 13, 2023<\/p>\n<\/blockquote>\n<p>Space tourism guides<path d=\"M7.59009 18.59L9.00009 20L17.0001 12L9.00009 4L7.59009 5.41L14.1701 12\" style=\"animation: initial !important; background: initial !important; border: 0px !important; box-shadow: none !important; color: inherit !important; cursor: inherit !important; direction: inherit !important; display: inline !important; fill: currentcolor !important; filter: initial !important; float: none !important; margin: 0px !important; opacity: initial !important; outline: 0px !important; overflow: initial !important; padding: 0px !important; stroke: initial !important; transform: initial !important; vertical-align: initial !important; visibility: inherit !important;\"><\/path>Space Shuttle<path d=\"M7.59009 18.59L9.00009 20L17.0001 12L9.00009 4L7.59009 5.41L14.1701 12\" style=\"animation: initial !important; background: initial !important; border: 0px !important; box-shadow: none !important; color: inherit !important; cursor: inherit !important; direction: inherit !important; display: inline !important; fill: currentcolor !important; filter: initial !important; float: none !important; margin: 0px !important; opacity: initial !important; outline: 0px !important; overflow: initial !important; padding: 0px !important; stroke: initial !important; transform: initial !important; vertical-align: initial !important; visibility: inherit !important;\"><\/path>Technology News<path d=\"M7.59009 18.59L9.00009 20L17.0001 12L9.00009 4L7.59009 5.41L14.1701 12\" style=\"animation: initial !important; background: initial !important; border: 0px !important; box-shadow: none !important; color: inherit !important; cursor: inherit !important; direction: inherit !important; display: inline !important; fill: currentcolor !important; filter: initial !important; float: none !important; margin: 0px !important; opacity: initial !important; outline: 0px !important; overflow: initial !important; padding: 0px !important; stroke: initial !important; transform: initial !important; vertical-align: initial !important; visibility: inherit !important;\"><\/path>\n<p>     (adsbygoogle = window.adsbygoogle || []).push({});<\/p>\n<p>More recently, following testing on the launch pad, the Centaur upper stage that was attached to and ready to fly aboard the inaugural Vulcan launch has been sent back to the company\u2019s manufacturing facility in Decatur, Alabama following the explosion.<\/p>\n<h4 class=\"widget-title penci-border-arrow\">See Also<\/h4>\n<ul>\n<li>Vulcan Updates<\/li>\n<li>ULA Forum Section<\/li>\n<li>L2 Historical&nbsp;Section<\/li>\n<li>Click here to Join L2<\/li>\n<\/ul>\n<p>In a teleconference on July 13, Bruno outlined what went wrong with the Centaur test in March. During the fifteenth test of the stage, he explained that a leak formed near the top of the tank dome, releasing hydrogen for four and a half minutes into an enclosed space. Bruno says it then found an ignition source, causing a large fireball.<\/p>\n<p>Bruno noted the region where the crack formed is in an area near a door toward the top of the stage, noting it has a unique shape.<\/p>\n<p>\u201cWe would expect to have a certain load profile across that dome, but right in that narrow region, the loads went way up because of this complicated geometry,\u201d Bruno said.<\/p>\n<p>The solution involves adding an extra stainless steel ring to help strengthen that particular area. It will, however, add an additional 136 kilogram (300 lbs) of mass to the stage.<\/p>\n<p>As a result, the Centaur originally scheduled to fly on Vulcan\u2019s third flight \u2014 currently at the factory in Alabama \u2014 will be modified with this new ring and will now launch on the rocket\u2019s inaugural flight. The stage that was sent back from the Cape will then be retrofitted with this fix and fly in the future. Finally, the Centaur set to fly on the second flight will now be used on the test stand to complete the certification needed for Vulcan to fly by the fourth quarter of this year, Bruno said.<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" aria-describedby=\"caption-attachment-94803\" class=\"size-full wp-image-94803\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/49720321573_d864ee3187_o-scaled.jpg\" alt=\"\" width=\"2560\" height=\"1979\" srcset=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/49720321573_d864ee3187_o-scaled.jpg 2560w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/49720321573_d864ee3187_o-350x271.jpg 350w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/49720321573_d864ee3187_o-453x350.jpg 453w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/49720321573_d864ee3187_o-768x594.jpg 768w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/49720321573_d864ee3187_o-1920x1484.jpg 1920w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/49720321573_d864ee3187_o-1170x904.jpg 1170w\" sizes=\"(max-width: 2560px) 100vw, 2560px\"><\/p>\n<p id=\"caption-attachment-94803\" class=\"wp-caption-text\">The Centaur V (right), which will fly on Vulcan, compared to the currently-used Centaur III (left). (Credit: ULA)<\/p>\n<p>The welding procedure used to build Centaur V will also change. So far, these new upper stages have been built using automated laser arc welding. SpaceX\u2019s Starship also employs this welding technique.<\/p>\n<p>However, following the leak, Bruno says the welds weren\u2019t as strong as they were expecting \u2014 in fact their effort to save time with this new build technique actually takes longer.<\/p>\n<p>\u201cThese seams are 12 feet long, and the time that we were saving with the faster speed on this welder was actually more than offset by the time it has been taking to set up the panels on the fixture before the robot comes in,\u201d Bruno explained.<\/p>\n<p>Instead, the company will revert back to the method used on Centaur III called gas tungsten arc welding. Bruno says it\u2019s a wider weld which can be more forgiving, even though it is done manually.<\/p>\n<p>BE-4 Engine Anomaly<\/p>\n<p>The CEO also addressed a recent explosion involving the first-stage BE-4 engines. During a test firing on June 30, Bruno confirmed one of the engines exploded at a Blue Origin testing site in West Texas.<\/p>\n<p>During the 15th acceptance test procedure (ATP), the engine being tested \u2014 which had previously failed an earlier ATP<\/p>\n<p>\u2013 experienced a burn-through. While conducting tests, waiting to liftoff at the pad, and during the flight, computers monitor all instrumentation to see if they exceed a \u201cred line limit.\u201d This limit is a set mark where if any of their vehicle constraints go over that red line number, either an abort is called on the ground or a command to shut down an engine occur mid-flight.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-94804\" class=\"size-full wp-image-94804\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/50947042873_151856616b_k.jpg\" alt=\"\" width=\"2048\" height=\"1365\" srcset=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/50947042873_151856616b_k.jpg 2048w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/50947042873_151856616b_k-350x233.jpg 350w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/50947042873_151856616b_k-525x350.jpg 525w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/50947042873_151856616b_k-768x512.jpg 768w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/50947042873_151856616b_k-1920x1280.jpg 1920w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/50947042873_151856616b_k-1170x780.jpg 1170w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/50947042873_151856616b_k-585x390.jpg 585w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2023\/07\/50947042873_151856616b_k-263x175.jpg 263w\" sizes=\"(max-width: 2048px) 100vw, 2048px\"><\/p>\n<p id=\"caption-attachment-94804\" class=\"wp-caption-text\">Two BE-4 engines are seen at the base of the Vulcan vehicle that will fly the first certification flight. (Credit: ULA)<\/p>\n<p>Bruno admitted that the red line limit was set slightly too high, resulting in an explosion while the engine was attempting to shut itself down. The threshold will be lowered on all future missions and tests.<\/p>\n<p>Bruno emphasized failures like these are part of the process, claiming to have seen similar test failures on engines currently in service such as the RL-10 and RD-180.<\/p>\n<p>\u201cThe two engines on flight one have passed this test, as have a dozen BE-4 rocket engines, all of which have been hot fired and in total have accumulated over 26,000 seconds of operation,\u201d Bruno said. \u201cWe are very confident in the design and the workmanship of the assets that have passed acceptance. This is not unexpected. It won\u2019t be the last. And there will be other components on the rocket that also fail acceptance testing.\u201d<\/p>\n<p><iframe id=\"twitter-widget-2\" scrolling=\"no\" frameborder=\"0\" allowtransparency=\"true\" allowfullscreen=\"true\" class=\"\" style=\"position: absolute; visibility: hidden; width: 0px; height: 0px; display: block; flex-grow: 1;\" title=\"X Post\" src=\"https:\/\/platform.twitter.com\/embed\/Tweet.html?creatorScreenName=NASASpaceflight&amp;dnt=true&amp;embedId=twitter-widget-2&amp;features=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%3D%3D&amp;frame=false&amp;hideCard=false&amp;hideThread=false&amp;id=1666612689643159552&amp;lang=en&amp;origin=https%3A%2F%2Fwww.nasaspaceflight.com%2F2023%2F07%2Fvulcan-centaur-anomalies%2F&amp;sessionId=cc8188a2ad376dd8a0fdc77ba77d1d02a44f8f28&amp;siteScreenName=NASASpaceflight&amp;theme=light&amp;widgetsVersion=6a3ad42b224df%3A1778106238597&amp;width=550px\" data-gtm-yt-inspected-14=\"true\" data-gtm-yt-inspected-21=\"true\" data-tweet-id=\"1666612689643159552\"><\/iframe><\/p>\n<blockquote class=\"twitter-tweet\" data-width=\"550\" data-dnt=\"true\" data-twitter-extracted-i1783496522798988657=\"true\">\n<p lang=\"en\" dir=\"ltr\">STATIC FIRE! Vulcan conducts its first ignition of its BE-4 engines during the Flight Readiness Firing (Cert-1).https:\/\/t.co\/6FHkldnYri pic.twitter.com\/SpZAWLgl0T<\/p>\n<p>\u2014 Chris Bergin \u2013 NSF (@NASASpaceflight) June 8, 2023<\/p>\n<\/blockquote>\n<p>A test of the vehicle known as the Flight Readiness Firing was completed successfully on June 7, which saw the first stage ignite and fire its two BE-4 engines at flight power for approximately seven seconds. Bruno says those are among the engines that passed their ATP.<\/p>\n<p>The Path Forward<\/p>\n<p>According to Bruno, the first certification flight of Vulcan will occur in either the late third or early fourth quarter of this year, but no specific date was given. Full vehicle certification is expected to be completed in the first quarter of 2024. The company expects to be able to fly military payloads later in that same year as part of the United States Space Force\u2019s National Security Space Launch program.<\/p>\n<p><em>(Lead image: The Cert-1 Vulcan-Centaur stack rolls out to the pad at SLC-41 on May 11. Credit: United Launch Alliance)<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>United Launch Alliance (ULA) says despite recent anomalies involving their Centaur V upper stage and the BE-4 engines built by Blue Origin, Vulcan should still fly this year, although behind schedule. Vulcan is ULA\u2019s successor to the Atlas V and Delta IV heavy-lift rocket families, both of which are scheduled to be retired. The new [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[2],"tags":[1211,509,1392,7903,875,363,750,364],"class_list":["post-24238","post","type-post","status-publish","format-standard","hentry","category-news","tag-be-4","tag-blue-origin","tag-centaur","tag-centaur-v","tag-tory-bruno","tag-ula","tag-united-launch-alliance","tag-vulcan"],"acf":[],"_links":{"self":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/24238"}],"collection":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/comments?post=24238"}],"version-history":[{"count":0,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/24238\/revisions"}],"wp:attachment":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/media?parent=24238"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/categories?post=24238"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/tags?post=24238"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}