{"id":39485,"date":"2014-10-14T23:27:58","date_gmt":"2014-10-14T15:27:58","guid":{"rendered":"https:\/\/wp-productionenv-bjg9h2g2bgg5b8aa.southeastasia-01.azurewebsites.net\/news\/eft-1-to-boost-atk-launch-abort-system-test-path\/"},"modified":"2014-10-14T23:27:58","modified_gmt":"2014-10-14T15:27:58","slug":"eft-1-to-boost-atk-launch-abort-system-test-path","status":"publish","type":"post","link":"https:\/\/starpath.global\/news\/eft-1-to-boost-atk-launch-abort-system-test-path\/","title":{"rendered":"EFT-1 to boost ATK Launch Abort System test path"},"content":{"rendered":"<p>ATK\u2019s Launch Abort System (LAS) \u2013 a key element for crew safety during the ride uphill on the Space Launch System and Orion \u2013 continues to make good progress during its test schedule. With the Exploration Flight Test -1 (EFT-1) flight set to provide key data ahead of the Ascent Abort (AA-2) test in 2019, the LAS is on schedule to be ready for its crucial role on crewed SLS missions in the 2020s.<\/p>\n<p>LAS:<\/p>\n<p>The Launch Abort Systems (LAS) \u2013 or Launch Escape System (LES) \u2013 is traditionally a tower system, attached on top of the crew capsule, ready to \u201cpull\u201d the capsule \u2013 and its crew \u2013 away from a failing vehicle, be it at the launch pad, or during early ascent.<\/p>\n<p>These LAS towers can be seen on the early crewed launch vehicles, having first been tested in 1960 \u2013 when the \u201cBeach Abort\u201d practised the abort technique on the first production Mercury capsule at NASA\u2019s test facility at Wallops Island.<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"alignleft size-full wp-image-22986\" title=\"Z4\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2012\/02\/Z42.jpg\" alt=\"\" width=\"349\" height=\"243\">While Gemini used ejection seats, the towers became part of the Mercury and Apollo programs, even earning a place in Hollywood movies, such as when Tom Hanks \u2013 playing Commander Jim Lovell in the movie Apollo 13 \u2013 reached forward to manually jettison the tower during second stage flight during the film\u2019s launch scene.<\/p>\n<p>The early flights of the Space Shuttle only employed ejection seat capability, as much as it was hinted using such a system \u2013 only available for a limited time during first stage ascent \u2013 would have provided the escaping astronauts very little chance of survival. The Shuttle mainly relied on abort scenarios involving the return of the crew with the orbiter.<\/p>\n<p>Thanks to the strict safety record of crewed launch vehicles, the use of the LAS has only been called for once during an actual emergency,&nbsp;with the Russians.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-full wp-image-22985\" title=\"Z3\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2012\/02\/Z32.jpg\" alt=\"\" width=\"348\" height=\"246\">Another abort \u2013 Soyuz 18A \u2013 aborted in flight, resulting in the crew landing safely near the Chinese border \u2013 however, it is believed this event&nbsp;came after LAS jettison, with the abort carried out by the Soyuz engines.<\/p>\n<p>     (adsbygoogle = window.adsbygoogle || []).push({});<\/p>\n<p>The clear use of the LAS during an abort event is a famous one \u2013 mainly due to the footage finding a large audience on youtube \u2013 as the crew of Soyuz T-10-1 underwent a pad abort, just seconds before their failing vehicle exploded on the launch pad.<\/p>\n<p>It was reported that the crew landed safely, just four miles away.<\/p>\n<p>LAS For Orion:<\/p>\n<p>For the defunct Vision for Space Exploration (VSE) \u2013 a direct fallout of the Columbia disaster \u2013 crew abort safety for the next human launch system was paramount, as NASA reverted back to a capsule design, with a full Launch Abort System.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-full wp-image-22989\" title=\"Z6\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2012\/02\/Z61.jpg\" alt=\"\" width=\"350\" height=\"256\">In 2007, a major trade of several LAS concepts were evaluated by NASA managers, namely the Multiple External (x4) Service Module (SM) Abort Motor concept, the Crew Module Strap On Motors (x4) concept, and the In-Line Tandem Tractor (Tower) concept \u2013 the latter of which was baselined into Ares I\/Orion design.<\/p>\n<p>The trades requested the preferred design should ensure the risk of losing the crew in an abort scenario would be no greater than 1:10, noting such a system is no guarantee for crew survival during an emergency.<\/p>\n<p>The winning concept \u2013 the Tandem Tractor (Tower) LAS design \u2013 comprised of a Nose Cone, Attitude Control Motor (Eight Nozzles), Canard Section (Stowed Configuration), Jettison Motor (Four Aft, Scarfed Nozzles), Interstage, Abort Motor (Four Exposed, Reverse Flow Nozzles), Adapter Cone, and Boost Protective Cover (BPC).&nbsp;(L2 Link to Document).<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-full wp-image-22990\" title=\"Z7\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2012\/02\/Z7.jpg\" alt=\"\" width=\"350\" height=\"274\">The primary role of such a system is to save the crew during the \u2018three stages\u2019 of an abort, the first involving the firing of the spacecraft \u2013 in this case Orion \u2013 away from a failing vehicle on the launch pad to a safe distance, before deploying the parachutes on the Orion, for a landing in the Atlantic ocean within a 3450 ft radius due east of the launch pad.<\/p>\n<p>The second stage of an abort is noted as \u201cmid altitude\u201d \u2013 which has a different characteristic when compared to pad abort. This stage of abort works for up to 150,000 ft, involving the LAS remaining on the vehicle after firing the Orion safely away from the failing vehicle until the point of drogue chute deployment, which becomes necessary at that altitude.<\/p>\n<p>The final stage of abort, which would still require the LAS, is at an altitude of between 150,000 ft and 300,000 ft \u2013 the latter being the point the LAS would be jettisoned on a nominal flight. After being pulled away from the launch vehicle, Orion would revert to a flight profile similar to that used during the end of a normal mission.<\/p>\n<p>Test Schedule:<\/p>\n<p>This LAS design has enjoyed one test launch, lofting a boilerplate Orion into the skies of White Sands, New Mexico, during the successful PA-1 (Pad Abort -1) test in 2010.<\/p>\n<p>That was during the since-cancelled Constellation Program (CxP). However, the system has been re-purposed for continued use with Orion, this time to provide crew abort capability during SLS launches.<\/p>\n<p>Orion\u2019s first launch into space isn\u2019t on the SLS, but instead atop of a Delta IV-Heavy during EFT-1 at the end of this year.&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-37798\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2014\/10\/2014-10-14-16_26_54-EFT-1-LAS-Google-Search-350x218.jpg\" alt=\"2014-10-14 16_26_54-EFT-1 LAS - Google Search\" width=\"350\" height=\"218\">An inert LAS has been provided by ATK, which was recently mated with the EFT-1 Orion ahead of the mating of the stack with the United Launch Alliance rocket.<\/p>\n<p>Despite being an inert motor, the LAS will provide vital data to the engineering teams.<\/p>\n<p>\u201cThe abort motor for EFT-1 is inert but must meet the flight environment requirements and provide the same structural performance as a live motor,\u201d noted ATK to NASASpaceFlight.com<\/p>\n<h4 class=\"widget-title penci-border-arrow\">See Also<\/h4>\n<ul>\n<li>SLS Forum Section<\/li>\n<li>L2 SLS Section<\/li>\n<li>L2 Orion Section<\/li>\n<li>Click here to Join L2<\/li>\n<\/ul>\n<p>\u201cATK modified an inert motor built and delivered during early development and subjected it to structural loads required to show compliance to EFT-1 flight environments.<\/p>\n<p>\u201cWe also designed and built unique raceway brackets to secure the electrical raceway covers for EFT-1, performed proof tests, and added flight instrumentation. &nbsp;We then performed design requirements verification for the EFT-1 flight. The EFT-1 primary purpose is to test and validate the crew module. \u201d<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2014\/03\/Z52.jpg\" alt=\"Z5\" width=\"348\" height=\"242\">Another inert LAS will ride with the debut launch of the SLS, during 2018\u2019s Exploration Mission -1 (EM-1). However, that too will aid the knowledge base that began with the test flight of PA-1.<\/p>\n<p>\u201cThe EM-1 flight will use another inert abort motor, which must meet the flight thermal and structural requirements. Except for live propellant, the EM-1 will use the abort motor operational design,\u201d added ATK.<\/p>\n<p>\u201cThe successful Pad Abort-1 flight held in May 2010 used the abort motor development design. The primary advancements and modifications for the operational design include an&nbsp;optimized lighter weight manifold, which redirects the hot gas flow and propellant grain design modification to achieve a lower thrust profile.\u201d<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-37799\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2014\/10\/2014-10-14-16_30_31-176583main_jsc2007e20963_lores.jpg-640%C3%97360-350x232.jpg\" alt=\"2014-10-14 16_30_31-176583main_jsc2007e20963_lores.jpg (640\u00d7360)\" width=\"350\" height=\"232\">The EM-1 flight will be followed by arguably the biggest test milestone for the LAS, via the 2019 AA-2 test.<\/p>\n<p>This uncrewed ascent abort will be conducted&nbsp;in the high dynamic pressure environment, testing the LAS in a key area of the ride uphill, where the launch vehicle is under the most strain.<\/p>\n<p>\u201cThe abort motor design for the AA-2 flight test will be the operational design with live propellant. It will validate abort motor performance during assent,\u201d ATK added.<\/p>\n<p>The test is designed to evaluate LAS ability to separate and maneuver the Crew Module (CM) out of the path of the launch vehicle during the initial ascent phase, although the&nbsp;test conditions are still under development by NASA and Lockheed Martin.<\/p>\n<p>\u201c(The test will be a) mid-altitude abort from an Abort Test Booster (ATB), with the trajectory designed to achieve desired test condition (Altitude, Mach Number, Dynamic Pressure, Angle of Attack, etc.),\u201d ATK noted.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2014\/08\/Z4-347x350.jpg\" alt=\"Z4\" width=\"347\" height=\"350\">Should the testing go to plan, the next LAS will be installed to the Orion and SLS that is currently tasked with lofting the first crew onboard the duo, via the Exploration Mission -2 (EM-2) flight.<\/p>\n<p>There is, however, the potential that the second SLS flight will also be uncrewed \u2013 in 2020 \u2013 possibly involving a cargo mission, which would preclude the use of the LAS.<\/p>\n<p>This interim flight would also allow for the debut of the powerful Exploration Upper Stage (EUS), should an uncrewed \u201chuman rating\u201d flight be required.<\/p>\n<p>Meanwhile, additional testing of the LAS was conducted by ATK just last month, with the successful static test of the launch abort motor igniter, conducted at the company facility in Promontory, Utah.<\/p>\n<p>The test is the next step toward qualifying the igniter for production.<\/p>\n<p>\u201cAs a former astronaut, I understand how critical the abort motor is to the safety of those flying aboard the Orion spacecraft,\u201d noted Charlie Precourt, vice president and general manager of ATK\u2019s Space Launch division. \u201cATK is operating at the highest standard to ensure this motor will be ready and reliable, if needed.\u201d<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-37797\" src=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2014\/10\/Z44-341x350.jpg\" alt=\"Z44\" width=\"341\" height=\"350\" srcset=\"https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2014\/10\/Z44-341x350.jpg 341w, https:\/\/www.nasaspaceflight.com\/wp-content\/uploads\/2014\/10\/Z44.jpg 358w\" sizes=\"(max-width: 341px) 100vw, 341px\">For this qualification test, technicians exposed the igniter to vibrations and extreme temperatures to simulate pre-operating and flight conditions before firing it and at its hottest condition.<\/p>\n<p>Next year, the igniter will undergo a similar qualification test, but it will be fired at its coldest temperature. Previous tests include a development test that verified igniter performance analytical models prior to a static test of the launch abort motor, and Pad Abort-1, a ground launch test of the entire LAS.<\/p>\n<p>This igniter design enables the abort motor to activate within milliseconds, lifting the crew module to safety with an acceleration over 10gs.<\/p>\n<p>The next major abort motor milestone will be its Critical Design Review, scheduled for summer 2015.<\/p>\n<p>\u201cOur employees have done an outstanding job in advancing the maturity of the launch abort motor by successfully executing several qualification tests this summer, including the manifold ultimate loads test, igniter closure hydro-test and this igniter static fire test,\u201d Mr. Precourt added.<\/p>\n<p>\u201cThis is real rocket science, and our employees are committed, intelligent people making our journey to deep space possible.\u201d<\/p>\n<p>(Images: Via ATK, NASA and L2 content from L2\u2019s SLS sections, which includes, presentations, videos, graphics and internal \u2013 interactive with actual SLS engineers \u2013 updates on the SLS and HLV, available on no other site.)<\/p>\n<p>(L2 is \u2013 as it has been for the past several years \u2013 providing full exclusive SLS and Exploration Planning coverage. To join L2, click here:&nbsp;http:\/\/www.nasaspaceflight.com\/l2\/)<\/p>\n","protected":false},"excerpt":{"rendered":"<p>ATK\u2019s Launch Abort System (LAS) \u2013 a key element for crew safety during the ride uphill on the Space Launch System and Orion \u2013 continues to make good progress during its test schedule. With the Exploration Flight Test -1 (EFT-1) flight set to provide key data ahead of the Ascent Abort (AA-2) test in 2019, [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":29994,"comment_status":"","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[2],"tags":[3688,3718,4011,8473,640,624],"class_list":["post-39485","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-eft-1","tag-em-1","tag-em-2","tag-las","tag-orion","tag-sls"],"acf":[],"_links":{"self":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/39485"}],"collection":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/comments?post=39485"}],"version-history":[{"count":0,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/39485\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/media\/29994"}],"wp:attachment":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/media?parent=39485"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/categories?post=39485"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/tags?post=39485"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}