{"id":41448,"date":"2008-03-29T20:01:10","date_gmt":"2008-03-29T12:01:10","guid":{"rendered":"https:\/\/wp-productionenv-bjg9h2g2bgg5b8aa.southeastasia-01.azurewebsites.net\/news\/realigning-the-shuttle-surge-full-review-of-the-orbiter-flows\/"},"modified":"2008-03-29T20:01:10","modified_gmt":"2008-03-29T12:01:10","slug":"realigning-the-shuttle-surge-full-review-of-the-orbiter-flows","status":"publish","type":"post","link":"https:\/\/starpath.global\/news\/realigning-the-shuttle-surge-full-review-of-the-orbiter-flows\/","title":{"rendered":"Realigning the shuttle surge \u2013 full review of the orbiter flows"},"content":{"rendered":"<p>As the fleet awaits news on how the External Tank deliveries will shape the upcoming manifest changes, all three orbiters won\u2019t add to that equation, as OPF (Orbiter Processing Flows) continue smoothly.\n<\/p>\n<p>  With Endeavour now back inside her home OPF, engineers have begun to check her systems, with the opening reports pointing to a clean orbiter \u2013 following her record breaking STS-123 mission.\n<\/p>\n<p><em><img fetchpriority=\"high\" decoding=\"async\" height=\"129\" alt=\"\" hspace=\"5\" src=\"http:\/\/forum.nasaspaceflight.com\/forums\/get-attachment.asp?action=view&amp;attachmentid=13910\" width=\"600\" align=\"left\" vspace=\"5\" border=\"0\/\"><\/em><\/p>\n<p><em>**The most comprehensive collection&nbsp;of&nbsp;Shuttle, Ares, Orion&nbsp;and ISS&nbsp;related presentations and mission documentation, plus expansive daily processing documentation and updates&nbsp;are&nbsp;<\/em><font color=\"#0000ff\"><em>available to download&nbsp;on L2<\/em><\/font><font color=\"#0000ff\"><em>&nbsp;**<\/em><\/font><\/p>\n<p><font color=\"#ff0000\"><em><img loading=\"lazy\" decoding=\"async\" height=\"139\" alt=\"\" hspace=\"5\" src=\"http:\/\/forum.nasaspaceflight.com\/forums\/get-attachment.asp?action=view&amp;attachmentid=31173\" width=\"212\" align=\"left\" vspace=\"5\" border=\"0\/\"><\/em><\/font><em><font color=\"#0033ff\">**Click&nbsp;here for sample of L2 menu and content**<\/font><\/em><\/p>\n<p><font color=\"#ff0000\" size=\"3\"><\/font><font size=\"2\"><em>**STS-123 Special:&nbsp;MOD Flight Readiness Review (FRR) Presentations, Baselines and Mission Overviews.&nbsp;<font color=\"#0000ff\"><\/font><\/em><\/font><\/p>\n<p><em>Over 35 Checklists and Handbooks, plus STS-123 Flight Plan and Detailed Mission Timeline&nbsp;Overviews.&nbsp;LIVE MMT Level Flight Day coverage (Memos, Info, Images, Videos and Presentations).<br \/><\/em><font color=\"#ff0000\" size=\"3\"><\/font><font size=\"2\"><em><br \/>**STS-123 L2 Special: 2,500mb in size \u2013 now heading into Post Flight MMT level coverage.<br \/>**<\/em><\/font><font color=\"#ff0000\" size=\"3\"><\/font><font size=\"2\"><em>STS-124 Sub Section Build-Up.<br \/>**STS-125 Sub Section Special already over 1150mb in size.<br \/><\/em><\/font><br \/><font size=\"3\">&nbsp;<em><font color=\"#0000ff\" size=\"3\">**LIVE news updates on&nbsp;Endeavour&nbsp;STS-123 POST FLIGHT**<\/font><\/em><\/font><\/p>\n<p><font color=\"#0000ff\" size=\"2\"><em>**LIVE updates on Atlantis&nbsp;STS-125 Processing Flow**<\/em><\/font><\/p>\n<p><font color=\"#0000ff\" size=\"2\"><em>**LIVE updates on Discovery STS-124 Processing**<\/em><\/font><br \/>&nbsp;<\/p>\n<p>Spaceflight history books<path d=\"M7.59009 18.59L9.00009 20L17.0001 12L9.00009 4L7.59009 5.41L14.1701 12\" style=\"animation: initial !important; background: initial !important; border: 0px !important; box-shadow: none !important; color: inherit !important; cursor: inherit !important; direction: inherit !important; display: inline !important; fill: currentcolor !important; filter: initial !important; float: none !important; margin: 0px !important; opacity: initial !important; outline: 0px !important; overflow: initial !important; padding: 0px !important; stroke: initial !important; transform: initial !important; vertical-align: initial !important; visibility: inherit !important;\"><\/path>NASA mission patches<path d=\"M7.59009 18.59L9.00009 20L17.0001 12L9.00009 4L7.59009 5.41L14.1701 12\" style=\"animation: initial !important; background: initial !important; border: 0px !important; box-shadow: none !important; color: inherit !important; cursor: inherit !important; direction: inherit !important; display: inline !important; fill: currentcolor !important; filter: initial !important; float: none !important; margin: 0px !important; opacity: initial !important; outline: 0px !important; overflow: initial !important; padding: 0px !important; stroke: initial !important; transform: initial !important; vertical-align: initial !important; visibility: inherit !important;\"><\/path>Technology News<path d=\"M7.59009 18.59L9.00009 20L17.0001 12L9.00009 4L7.59009 5.41L14.1701 12\" style=\"animation: initial !important; background: initial !important; border: 0px !important; box-shadow: none !important; color: inherit !important; cursor: inherit !important; direction: inherit !important; display: inline !important; fill: currentcolor !important; filter: initial !important; float: none !important; margin: 0px !important; opacity: initial !important; outline: 0px !important; overflow: initial !important; padding: 0px !important; stroke: initial !important; transform: initial !important; vertical-align: initial !important; visibility: inherit !important;\"><\/path>\n<p>     (adsbygoogle = window.adsbygoogle || []).push({});<\/p>\n<p><em><u>Post STS-123:<\/u><\/em> <\/p>\n<p>Endeavour arrived back into her \u2018barn\u2019 at 1:15am Thursday morning, before being spotted and mated with the T-0 umbilical, ahead of being jacked off her wheels and levelled. <\/p>\n<p>Minor damage has been noted \u2013 most of which is likely to have been suffered during touchdown and rollout at the Shuttle Landing Facility (SLF) \u2013 though overall the vehicle is reported to be in good shape. <\/p>\n<p>\u2018Runway report is circulating via email and the vehicle overall looks good,\u2019 added the latest Shuttle Stand-up\/Integration report. \u2018Have gaps on chin panel that might require it to come down. <\/p>\n<p>\u2018No evidence of cracking on window 1 from access they had. Have frayed thermal barriers, protruding gap fillers, minor tile damage, and one notable BRI tile on nose landing gear door that was chipped off. Looks normal overall, and have nothing to be concerned about.\u2019<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" height=\"183\" alt=\"\" hspace=\"5\" src=\"http:\/\/forum.nasaspaceflight.com\/forums\/get-attachment.asp?action=view&amp;attachmentid=45691\" width=\"232\" align=\"left\" vspace=\"5\" border=\"0\/\"><em><font color=\"#0033ff\">Now on L2: A stunning 50 minute (1.9gb) high quality camcorder video of a special All Access tour of the VAB, Pad and OPF-3. Get up close with two orbiters, next to the engineers, ride the VAB elevator to the top of the building, walk around the pad and enter OPF-3 to within touching distance of Atlantis. <font color=\"#ff0000\">FREE TRAILER NOW AVAILABLE \u2013 CLICK IMAGE<\/font>.<\/font><\/em><\/p>\n<p>A few issues or IPRs (Interim Problem Reports) have been listed already, though nothing more than sticky switches on the crew cabin panels and with the T-0 umbilical connections, though one note of interest refers to the UHF radio, which was causing some issues pre-launch. <\/p>\n<p>\u2018Random tones heard on audio system (GTOE headset). The tones were determined to be on the UHF ATC radio. Ground troubleshooting detected RF noise in OPF Bay 2 near the frequency of the UHF radio,\u2019 added processing information. <\/p>\n<p>\u2018The RF noise at first appeared to be associated with the Portable Purge Unit (PPU) but between 1117 and 1158 EST the noise fluctuations stopped with no corresponding change to the PPU operation. Further troubleshooting is required to isolate the RF noise source.\u2019<\/p>\n<p>Endeavour\u2019s payload bay doors will be opened on Saturday, which will allow for the removal of the T-RAD DTO package \u2013 a demonstration package of samples that will hopefully certify the tile repair technique for future flights.<\/p>\n<p>Shuttle manager John Shannon spoke on the Stand-Up of his eagerness to get the package out of KSC for testing at JSC\u2019s Arc Jet Facility. It was also noted that the completion of this task on STS-123 allows for an additional payload to be added to Discovery\u2019s STS-124 middeck payload.&nbsp;<\/p>\n<p>Engineers also confirmed there was no issue with Endeavour\u2019s APU 1 (Auxiliary Power Unit) \u2013 after a pressure decay was noticed on orbit. A root cause for the N2 leak will now be evaluated. <\/p>\n<p>\u2018STS-123 APU-1 fuel tank pressure decay: All toxic vapor leak checks have been zero parts per million. Ground Ops team and PRT put together good trouble shooting plan to determine cause of leak, whether it\u2019s the QD (Quick Disconnect) cap or not. N2 leak is benign.\u2019 <\/p>\n<p><b><i><u>  <\/u><\/i><\/b><\/p>\n<p>STS-126 (LON-400):<\/p>\n<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" height=\"131\" alt=\"\" hspace=\"5\" src=\"http:\/\/forum.nasaspaceflight.com\/forums\/get-attachment.asp?action=view&amp;attachmentid=29569\" width=\"181\" align=\"left\" vspace=\"5\" border=\"0\/\">Endeavour is currently undergoing what is classed as Integrated Roll In Operations, ahead of starting her processing towards what will be multi-role requirements. <\/p>\n<p>Her processing will target an opening requirement to be the LON (Launch On Need) orbiter in support of Discovery\u2019s STS-124. Given the reported issues with the downstream External Tank (ET) delivery dates, the target Endeavour would need to be ready to roll to the VAB (Vehicle Assembly Building) is fluid at present. <\/p>\n<p>Once Discovery arrives back home safely, Endeavour will be switched to the unique (STS) LON-400 role \u2013 which will see her rolled out to Launch Pad 39B, ahead of Atlantis\u2019 launch to the Hubble Space Telescope. There she will remain until the LON requirement is stood down, and Pad 39A has been processed to accept Endeavour. <\/p>\n<p>Rather than rolling back to the VAB, Endeavour and her stack will rollback off 39B, head to the folk in the crawlerway, and then roll forward to the vacated 39A ahead of STS-126 \u2013 itself a highly interesting mission. <\/p>\n<p>STS-126 will be the heaviest logistics flight ever, carrying supplies, including a new six-crew Galley, to the International Space Station, while also carrying out a unique re-entry experiment \u2013 a Boundary Layer Transition (BLT) Detailed Test Objective (DTO).<\/p>\n<p><b><i><u>  <\/u><\/i><\/b><\/p>\n<p>STS-124:<\/p>\n<\/p>\n<p>With Discovery\u2019s processing currently green, Monday will see NASA officially announce May 31 as the new NET date for the mission. <\/p>\n<p>ET-128 is now in the VAB, ready for mating with the SRBs, following a stagnated trip from the Michoud Assembly Facility (MAF) in New Orleans. A delay to the ET lift in the VAB only proved to be an overnight delay.   <\/p>\n<p>\u201cMr. Shannon appreciated the entire team that delivered the tank to KSC,\u201d added the Stand-up. \u201cThey were challenged by the weather on the trip down. They did a great job and showed good judgment in how they executed this.\u201d<\/p>\n<p>Discovery herself will have a bit of a wait before she can rollover to the VAB to be mated with the rest of the stack, as she comes to the end of pre-launch processing inside her OPF. Currently April 13 is set for ET mate, with April 28 for mating Discovery with the stack.<\/p>\n<p>\u201cOn vehicle in OPF, TPS processing is going well; only have 7 cavities left. Rollout inspection is 90 percent complete. Payload bay doors closed for rollover (Friday),\u201d added processing information..<\/p>\n<p>\u201cAft closeouts have&nbsp;begun and continue through next week. Final payload bay cleaning and aft bulkhead debris cover installation is complete. Final payload bay door closure&nbsp;along with final Ku-band stowage. Midbody and aft structural leak tests after payload bay doors are closed. ET doors will be closed as needed to support this leak test.\u201d<\/p>\n<p>No constraint for rollout is an issue with Pad 39A, which is noted to have suffered some erosion below the pad surface. Mitigation efforts are being put into place for STS-124. This is usual after a launch, with repair work a norm for post launch pad requirements.<\/p>\n<p>\u201cAt the pad, have reports there was erosion below the pad surface. Have automatic wash down system in place for zinc abatement, which has caused water to flow into different areas. <\/p>\n<p>\u201cFound underneath pad surface, a cubic yard of sand that has eroded out underneath. Have plan in place to put concrete in that area and backfill it. That will take care of this mission; it is not an issue for this mission or schedule. <\/p>\n<p>\u201cFor upcoming launch, will position orbiter transfer vehicle (OTV) cameras so can determine water flow, and for next launch put a diversion in place to prevent the erosion.\u201d<\/p>\n<p><b><i><u>STS-125:<\/u><\/i><\/b><\/p>\n<p>Atlantis\u2019 flagship mission to service the Hubble Space Telescope is currently awaiting the manifest realignment, likely to result in a new October target for STS-125. It is not known if any announcement will be made in the short term, with MAF meetings still on-going through next week.<\/p>\n<p>Processing on Atlantis is proceeding on the timeline, with a large amount of work and modifications being carried out on the orbiter.<\/p>\n<p>\u201cAft vernier thruster (R5D) removal and replacement began Thursday and continued through Friday,\u201d noted the latest processing information. \u201cMCA3 cold plate repairs were worked Thursday and continued through Friday. FES (Flash Evaporator System) core leak checks were successfully completed. FES system functional checks pick up Friday.\u201d<\/p>\n<p>For the interim, engineers are completing work on Atlantis\u2019 Thermal Protection System (TPS) and notably her RCC (Reinforced Carbon Carbon) panels, which gained additional attention due to a \u201cspalling\u201d concern \u2013 a concern that has diminished greatly since according to separate documentation \u2013 along with a changeout of a failed thruster. <\/p>\n<p>\u201cHave 116 cavities, which is average for a flow. On WLE (Wing Leading Edge), have panel 16L and 17L going up for flight today. Next week, 17R is going up for flight. For 17R, have root cause team coming down to watch installation. Panels 14L and 10R are still under engineering evaluation on whether or not they need to be changed out. <\/p>\n<p>\u201cEngineering has looked at the L\/H air data probe which stalled out under one motor condition. Have special torque test scheduled on April 1. Have pass\/fail criteria lined up for this. Will run the torque test, and either accept it as is or change it out. Are on schedule.<\/p>\n<p>\u201cR5D thruster will be R&amp;R\u2019d as result of in-flight heater failure. SCAPE operation and drain system (Friday). On Friday next week, will do another SCAPE operation and R&amp;R the thruster.\u201d<\/p>\n<p>An issue during the latter stages of the STS-122\u2019s countdown was an Omega bend\/kink in her starboard aft radiator retract flex hose. This required a special pole being used at the pad to aid the successful retraction.<\/p>\n<p>Evaluations on a forward plan are still being worked \u2013 notably because the hose did once again kink during payload bay door closure on orbit ahead of the deorbit burn. No leak, however, was noticed by controllers on the ground \u2013 and a mitigation procedure was already in place had that occurred.<\/p>\n<p>Testing continues at Huntington Beach in California, which has noted the \u201cradiator retract hose had excessive torque during cycling. Engineers met on this, looked at data, and determined to accept hose as is. Will finish testing and will meet delivery date for changeout on OV-104 (Atlantis).\u201d<\/p>\n<p>Meanwhile, SRB build up for STS-125 has already begun, exemplifying how well the KSC workforce is coping with the surge in projected launches \u2013 even if that has been slightly derailed by the ET delivery delays.<\/p>\n<p><b><i><u>ET Processing Latest:<br \/><\/u><\/i><\/b><br \/>STS-125 requires set timelines for the arrival and processing of both ET-127 \u2013 the primary tank to fly with Atlantis, and ET-129 \u2013 which will sit with Endeavour during LON standby, for a solid launch date. These dates are still under review.<\/p>\n<p>MAF met this week to discuss possible ways of catching up some of the lost timeline at a TIM (Technical Interchange Meeting), which a hint at a request for some additional cash to allow additional hours to be spent on the tanks \u2013 likely in the hope of protecting against any future delays.<\/p>\n<p>\u201cHad a TIM Wednesday with Lockheed Martin (who are the contractor at MAF),\u201d noted the Space Shuttle Program (SSP). \u201cDiscussed enhanced productivity and compressed schedule. Presented budget exercise to Level II yesterday.\u201d<\/p>\n<p>From long term schedules, it appears tanks downstream of ET-129 do not have the same issues \u2013 with processing timelines classed&nbsp;as green. This adds confidence that MAF \u2013 who have performed nothing short of minor miracles with getting tanks out of the door since being struck by Hurricane Katrina \u2013 may only need to focus on ET-127 and ET-129 for manifest protection.<\/p>\n<p>Current state of play with those two tanks shows just how much work is taking place. <\/p>\n<p>\u201cET-127: Down to three ice\/frost ramp bases left to complete. They\u2019re all sprayed and trimmed. A couple are ready for presentation to quality; on others they\u2019re working a few repairs. This will finish up all base activities. Many lower frost ramps are going down on ice\/frost ramp,\u201d reported MAF to the SSP at the end of this week.<\/p>\n<p>\u201cSprayed longeron A&amp;C pockets (both +\/- Y side). Looking at modified closeout approach to get in time to put on ET-129. Bi-pod heater plates and bi-pod fittings and cells are installed. Moving towards preps for closeout spray on bi-pod; want to do harness routing first. <\/p>\n<p>\u201cContinue to do routing inside intertank. Working electrical and tubing installation on ogive towards nose cone. Are beginning work on back end of tank such as thrust strut flange closeout sprays.\u201d<\/p>\n<p>\u201cET-129: Continue to set up intertank scaffolding inside. Working preps to do LO2 feedline base sprays. On LH2 tank, looking at approaches to mitigate impact of new design on production. Have all fourteen LH2 window cutouts in work. Nine are completely trimmed, and other five are currently in trims. Moving towards base sprays quickly. Also, moving to get tolerance relief and some trim tools to help.\u201d<\/p>\n<p><b><i><u>Notes of interest on future missions:<br \/><\/u><\/i><\/b><br \/>STS-119, which will carry up the final power generating array (S6) for the ISS, is likely to slip into 2009, should the expected delays be incurred by STS-125 and STS-126. However, information points to an interesting requirement being looked at, should Discovery\u2019s flight \u2013 currently manifested for December \u2013 be required to return home before offloading the&nbsp;payload.<\/p>\n<p>\u201cSTS-119 is performance critical (S6 truss). Team determined that for contingency payload return, they were able to implement multi-stage de-orbit and gain 500 pounds of mass in the middeck, which helps Station.\u201d<\/p>\n<p>A future flight will also gain a special test (DTO) for Constellation, one of what could be many, as SSP continue working on a process for joint Shuttle, Station and Constellation DTO requirement approvals.<\/p>\n<p>\u201cMet with Constellation Program this week,\u201d noted JSC\u2019s Orbiter Project, \u201cwho have a relative navigation DTO they\u2019d like to fly on Shuttle in early 2010. Assigned manager from Orbiter to head this up, integrate it into the Orbiter and help Constellation make the DTO successful.\u201d<\/p>\n","protected":false},"excerpt":{"rendered":"<p>As the fleet awaits news on how the External Tank deliveries will shape the upcoming manifest changes, all three orbiters won\u2019t add to that equation, as OPF (Orbiter Processing Flows) continue smoothly. With Endeavour now back inside her home OPF, engineers have begun to check her systems, with the opening reports pointing to a clean [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[2],"tags":[],"class_list":["post-41448","post","type-post","status-publish","format-standard","hentry","category-news"],"acf":[],"_links":{"self":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/41448"}],"collection":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/comments?post=41448"}],"version-history":[{"count":0,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/41448\/revisions"}],"wp:attachment":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/media?parent=41448"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/categories?post=41448"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/tags?post=41448"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}