{"id":42168,"date":"2006-01-26T22:22:19","date_gmt":"2006-01-26T14:22:19","guid":{"rendered":"https:\/\/wp-productionenv-bjg9h2g2bgg5b8aa.southeastasia-01.azurewebsites.net\/news\/et-work-positive-progression\/"},"modified":"2006-01-26T22:22:19","modified_gmt":"2006-01-26T14:22:19","slug":"et-work-positive-progression","status":"publish","type":"post","link":"https:\/\/starpath.global\/news\/et-work-positive-progression\/","title":{"rendered":"ET work \u2013 positive progression"},"content":{"rendered":"<p>NASA managers have been meeting on Thursday \u2013 during their weekly PRCB (Program Requirements Control Board) summit \u2013 to discuss Shuttle logistics and processing, while evaluating the status of return to flight operations.  <\/p>\n<p>  The meeting is understood to have given positive indications that STS-121 will target a May window (stretching from May 3 to the 23rd), along with the potential for three more missions during the remainder of 2006.\n<\/p>\n<p><font size=\"2\"><font face=\"Arial\">This was supported by new processing data on the next three External Tanks (ETs) to ship out of the Michoud Assembly Facility (MAF).<\/p>\n<p>NASA is hoping to launch a maximum of 19 flights during the final four and a half&nbsp;years of Shuttle operations, 18 to the International Space Station and one to service the Hubble Space Telescope (mission HSM-4). A smooth transition to regular flight operations will be largely dependant on a \u2018clean\u2019 STS-121 test flight with Shuttle Discovery.<\/font><font face=\"Arial\"> <\/font><\/font><\/p>\n<p><font size=\"2\"><font face=\"Arial\">ET retrofitting continues to progress at MAF, with ET-119 shipping out of the facility on March 3. to join Discovery&nbsp;as part of&nbsp;the STS-121 stack at the Kennedy Space Center (KSC). ET-118 \u2013 to be used on Atlantis\u2019 STS-115 (and on standby for the STS-300 contingency shuttle crew support mission)&nbsp;remains to be given&nbsp;a firm shipping date at this time, although it is estimated to leave New Orleans on April 7.<\/p>\n<p>ET-119 is currently housed in Building 420, Cell 2 at MAF, with ET-118 located in Horizontal Final Assembly, Position 1, with its PAL ramp now removed.<\/font><font face=\"Arial\"> <\/font><\/font><\/p>\n<p><font size=\"2\"><font face=\"Arial\">The complexity of preparations on the ETs go further than simply removing the protuberance airload (PAL) ramps from all ETs to be sent for flight operations, as revealed by a \u2018Super Board\u2019 meeting of the ET project at Lockheed Martin Michoud Operations late last week.<\/font><font face=\"Arial\"> <\/font><\/font><\/p>\n<p><font size=\"2\"><font face=\"Arial\">\u2018Right now, we\u2019re finalizing the design of ice frost ramp extensions where we\u2019ve removed the PAL ramp,\u2019 said External Tank Project Vice President Wanda Sigur, in a MAF address to workers. \u2018We\u2019re in the process of validating that design on ET-94.\u2019<\/font><font face=\"Arial\"> <\/font><\/font><\/p>\n<p><font size=\"2\"><font face=\"Arial\">ET-94 \u2013 as opposed to ET-120 \u2013 has become the main&nbsp;test bed for evaluating modifications to the ET, including ice frost ramp validation work and ECO (Engine Cut Off) sensor inspection.<\/font><font face=\"Arial\"> <\/font><\/font><\/p>\n<p><font face=\"Arial\" size=\"2\">\u2018Engineers and technicians are also developing test programs that will verify an ET design without PAL ramps. Testing should begin in a few weeks and take several months,\u2019 Sigur added, before noting the obvious conflict in&nbsp;shipping and final testing dates, before the modifications have been fully validated.<\/font><\/p>\n<p><font face=\"Arial\" size=\"2\">\u00e2\u20ac\u0153What\u00e2\u20ac\u2122s unique about this is that we are working with our NASA customer to proceed with production and delivery in advance of a Critical Design Review (CDR),\u2019 she added. \u2018In lieu of a CDR, a number of integrated reviews will be held to assure that the hardware is appropriately designed and in process control.\u2019<\/font><\/p>\n<p><font face=\"Arial\" size=\"2\">MAF engineers are currently working on sealing leak paths around the bipod wiring area on the tank, with a gluing, bonding and sealing process being actioned.<\/font><\/p>\n<p><font face=\"Arial\" size=\"2\">\u2018We\u00e2\u20ac\u2122ve completed validation of the bipod harness sealing process, and production has started on ET-119, the next tank to fly,\u2019 said Sigur. \u2018The team is also working to validate the wire bonding process, which glues the wires to the tank. The team has also successfully worked some bipod insert issues at the fitting.<\/font><\/p>\n<p><font face=\"Arial\" size=\"2\">\u2018The plan now is to deliver ET-119 by March 3. ET-118 has moved up and now is the second tank scheduled to fly so ET-120 can be used for further data gathering. After ET-120\u00e2\u20ac\u2122s return to Michoud in October, workers found cracks in the PAL ramps. The tank experienced two cryoloading cycles at Kennedy Space Center last spring.\u2019<\/font><\/p>\n<p><font face=\"Arial\" size=\"2\">At MAF, ET-119 and ET-118 are scheduled to support a May window for STS-121, with ET-123 undergoing work in MAF Building 103, Cell 2. ET-123 is already moving along the time line, with good progress being made on Flange foam removal and Ice\/Frost ramp removal tasks. That tank is set to fly with Endeavour on STS-116, currently on the manifest as a NET (No Earlier Than) date of October 1.<\/font><\/p>\n<p><font face=\"Arial\" size=\"2\">The&nbsp;impressive progress made by MAF \u2013 a testament to a workforce that has suffered a huge degree of personal turmoil and disruption following Hurricane Katrina \u2013 could be highlighted in the next STS flight manifest.<\/font><\/p>\n<p><font face=\"Arial\" size=\"2\">The previous manifest, the October 19th Flight Assignment Working Group (FAWG) Planning Manifest 05D-12, pointed at a 19 flight schedule, with four flights in 2006 (May, July, October, December). Should those dates remain roughly the same when the next manifest is revealed in the coming days, a wave of optimism is bound to sweep across the Shuttle program. <\/font><\/p>\n<p><font face=\"Arial\" size=\"2\">However, caution continues to be urged by sources associated with the Shuttle program, with a safe, clean and successful second test flight of Discovery on STS-121 being the singular focus of attention, ahead of any pre-emption of a return to regular flight operations, operations that are always prone to delays.<\/p>\n<p><em>Useful live update threads:<\/p>\n<p>PRCB and Flight Manifest latest:<br \/><\/em><em>http:\/\/forum.nasaspaceflight.com\/forums\/thread-view.asp?tid=1342&amp;start=1<\/em><em>&nbsp;<\/p>\n<p>External Tank&nbsp;Update Thread 1:<br \/><\/em><em>http:\/\/forum.nasaspaceflight.com\/forums\/thread-view.asp?tid=607&amp;start=1<\/em><\/p>\n<p><em>New External Tank Update Thread:<br \/>http:\/\/forum.nasaspaceflight.com\/forums\/thread-view.asp?tid=1360&amp;start=1<\/p>\n<p>Orbiter Specific Forum Section:<br \/>http:\/\/forum.nasaspaceflight.com\/category-view.asp?catlock=2<\/em><\/font><\/p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>NASA managers have been meeting on Thursday \u2013 during their weekly PRCB (Program Requirements Control Board) summit \u2013 to discuss Shuttle logistics and processing, while evaluating the status of return to flight operations. The meeting is understood to have given positive indications that STS-121 will target a May window (stretching from May 3 to the [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[2],"tags":[],"class_list":["post-42168","post","type-post","status-publish","format-standard","hentry","category-news"],"acf":[],"_links":{"self":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/42168"}],"collection":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/comments?post=42168"}],"version-history":[{"count":0,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/42168\/revisions"}],"wp:attachment":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/media?parent=42168"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/categories?post=42168"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/tags?post=42168"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}