{"id":43833,"date":"2025-08-15T00:57:06","date_gmt":"2025-08-14T16:57:06","guid":{"rendered":"https:\/\/wp-productionenv-bjg9h2g2bgg5b8aa.southeastasia-01.azurewebsites.net\/news\/after-first-operational-launch-heres-the-next-big-test-for-ulas-vulcan-rocket\/"},"modified":"2025-08-15T00:57:06","modified_gmt":"2025-08-14T16:57:06","slug":"after-first-operational-launch-heres-the-next-big-test-for-ulas-vulcan-rocket","status":"publish","type":"post","link":"https:\/\/starpath.global\/news\/after-first-operational-launch-heres-the-next-big-test-for-ulas-vulcan-rocket\/","title":{"rendered":"After first operational launch, here\u2019s the next big test for ULA\u2019s Vulcan rocket"},"content":{"rendered":"<p>United Launch Alliance delivered multiple US military satellites into a high-altitude orbit after a prime-time launch Tuesday night, marking an important transition from development to operations for the company\u2019s new Vulcan rocket.<\/p>\n<p style=\"\">This mission, officially designated USSF-106 by the US Space Force, was the first flight of ULA\u2019s Vulcan rocket to carry national security payloads. Two test flights of the Vulcan rocket last year gave military officials enough confidence to certify it for launching the Pentagon\u2019s medium-to-large space missions.<\/p>\n<p>United Launch Alliance\u2019s third 202-foot-tall (61.6-meter) Vulcan rocket lifted off from Cape Canaveral Space Force Station, Florida, at 8:56 pm EDT Tuesday (00:56 UTC Wednesday). Two methane-burning BE-4 main engines, supplied by Jeff Bezos\u2019 space company Blue Origin, and four solid-fueled boosters from Northrop Grumman powered the rocket off the launch pad with nearly 3 million pounds of thrust.<\/p>\n<p>The rocket steered east from Florida\u2019s Space Coast and climbed through the atmosphere, shedding its four strap-on boosters, core stage, and payload fairing to fall into the Atlantic Ocean. Vulcan\u2019s Centaur upper stage ignited its RL10 engines several times to maneuver into a near-circular geosynchronous orbit more than 22,000 miles (nearly 36,000 kilometers) over the equator.<\/p>\n<p>These maneuvers took approximately seven hours to complete before the Centaur upper stage released its payloads to begin their missions. One of the satellites is an experimental platform to test next-generation technologies that may improve GPS navigation. There was at least one additional satellite\u2014and perhaps more\u2014aboard the rocket that the Space Force declined to discuss publicly.<\/p>\n<h2>Taking a bite of the apple<\/h2>\n<p>ULA and Space Force officials declared success early Wednesday, celebrating the Vulcan rocket\u2019s entry into service as ULA begins the challenging task of working through a firm backlog of more than 70 Vulcan launches on contract. Nearly all of the Vulcan launches have been booked by the Space Force\u2019s National Security Space Launch (NSSL) program and by Amazon for its Kuiper satellite broadband network.<\/p>\n<p>,<\/p>\n<p style=\"font-weight: 400;\">Col. Jim Horne, USSF-106 mission director, said in a statement, \u201cIt\u2019s an exciting day for us as we launched the first NSSL flight of Vulcan, an outstanding achievement for United Launch Alliance and the nation\u2019s strategic space lift capability. This is an important milestone for the Space Force and all involved.\u201d He added,&nbsp;\u201cAfter years of development, technical collaboration, and dedication by all involved, including our government mission partners and the entire ULA team, I\u2019m proud to say the first Vulcan NSSL mission delivered its payloads safely into space.\u201d<\/p>\n<figure class=\"ars-wp-img-shortcode id-2111772 align-fullwidth\">\n<p>              <img width=\"1220\" height=\"690\" src=\"https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/sas-article-nts-3-pnt-hero-1220x684-1.jpg\" class=\"fullwidth full\" alt=\"\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/sas-article-nts-3-pnt-hero-1220x684-1.jpg 1220w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/sas-article-nts-3-pnt-hero-1220x684-1-640x362.jpg 640w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/sas-article-nts-3-pnt-hero-1220x684-1-1024x579.jpg 1024w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/sas-article-nts-3-pnt-hero-1220x684-1-768x434.jpg 768w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/sas-article-nts-3-pnt-hero-1220x684-1-384x216.jpg 384w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/sas-article-nts-3-pnt-hero-1220x684-1-980x554.jpg 980w\" sizes=\"auto, (max-width: 1220px) 100vw, 1220px\"><\/p>\n<p>              Artist\u2019s illustration of the NTS-3 satellite with its solar panel deployed in orbit.<\/p>\n<p>                  Credit:<br \/>\n                                      L3Harris<\/p>\n<\/figure>\n<p>ULA\u2019s first national security mission on the Vulcan rocket wasn\u2019t an easy one. For a flight profile to reach geosynchronous orbit, a rocket\u2019s upper stage must endure exposure to higher doses of radiation and carry more capacity for electrical power. Additionally, on these kinds of missions, a rocket must keep its super-cold propellant at just the right temperature, withstanding extreme heat and cold that could cause fluids to boil off or freeze.<\/p>\n<p>In the United States, only ULA\u2019s Centaur upper stage and the upper stage of SpaceX\u2019s Falcon Heavy rocket are currently capable of flying such a long-duration mission. Eventually, SpaceX, ULA, and other companies aim to build on these capabilities to develop cryogenic rockets, refuelers, and propellant depots that can operate for months or years in space.<\/p>\n<p>\u201cVulcan did exactly what it was built to do: deliver a critical mission with power, precision, and confidence,\u201d said Gary Wentz, ULA\u2019s vice president of government and commercial programs. \u201cWe are proud to play a role in strengthening the nation\u2019s space capabilities.\u201d<\/p>\n<p>,<\/p>\n<p>It\u2019s true that ULA, a joint venture between Boeing and Lockheed Martin, has a critical role in the future of America\u2019s military space program. The Space Force has tapped ULA\u2019s Vulcan rocket to launch more than half of its national security space missions over the next several years. These contracts, awarded in 2020, split the rights to launch the Pentagon\u2019s most important space missions 60-40 between ULA and SpaceX. The split ended up closer to 50-50 after ULA faced delays in bringing the Vulcan rocket online.<\/p>\n<p>Senior procurement officials at the Pentagon have expressed concern over ULA\u2019s ability to deliver on its contractual commitments. While Tuesday night\u2019s launch was a noteworthy success for ULA, it doesn\u2019t necessarily quash these anxieties.<\/p>\n<h2>What\u2019s next?<\/h2>\n<p>In the near term, ULA will switch back to launching its soon-to-retire Atlas V rocket, the Vulcan rocket\u2019s predecessor. The company has 13 more Atlas Vs in its inventory, most of them sold to Amazon and Boeing to launch Kuiper Internet satellites and Starliner crew missions to the International Space Station.<\/p>\n<p>In a post-launch press release early Wednesday, ULA confirmed its next mission will be an Atlas V launch for Amazon\u2019s Kuiper constellation, a network that will eventually number more than 3,200 satellites. Later this year, ULA expects to launch more Vulcan rockets with Kuiper satellites and the Space Force\u2019s next national security mission.<\/p>\n<p>The Space Force has firm orders for at least 26 more launches on the Vulcan rocket and will add more to ULA\u2019s backlog in the coming years. The Space Force\u2019s most recent phase of launch procurement announced in April reverses the 60-40 split from the 2020 contract award, with SpaceX taking responsibility for the bulk of the Pentagon\u2019s national security launches. Under this contract, ULA is still guaranteed roughly 17 more of the Vulcan launches the Space Force will dole out in the next few years, on top of the 26 firm orders already counted in the Vulcan backlog.<\/p>\n<p>,<\/p>\n<p>Amazon\u2019s contract for 38 Vulcan launches\u2014six Vulcan flights reserved by Sierra Space for its Dream Chaser cargo vehicle, and the 13 remaining Atlas Vs\u2014bring ULA\u2019s potential order book to approximately 100 missions. The Space Force accounts for a little more than 40 percent of the contracts.<\/p>\n<figure class=\"ars-wp-img-shortcode id-2111771 align-fullwidth\">\n<p>              <img width=\"2047\" height=\"1638\" src=\"https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/54717990624_d522646fd2_k.jpg\" class=\"fullwidth full\" alt=\"\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/54717990624_d522646fd2_k.jpg 2047w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/54717990624_d522646fd2_k-640x512.jpg 640w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/54717990624_d522646fd2_k-1024x819.jpg 1024w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/54717990624_d522646fd2_k-768x615.jpg 768w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/54717990624_d522646fd2_k-1536x1229.jpg 1536w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/54717990624_d522646fd2_k-980x784.jpg 980w, https:\/\/cdn.arstechnica.net\/wp-content\/uploads\/2025\/08\/54717990624_d522646fd2_k-1440x1152.jpg 1440w\" sizes=\"auto, (max-width: 2047px) 100vw, 2047px\"><\/p>\n<p>              Four strap-on solid rocket boosters provided additional thrust to assist the Vulcan rocket\u2019s twin BE-4 main engines.<\/p>\n<p>                  Credit:<br \/>\n                                      United Launch Alliance<\/p>\n<\/figure>\n<p>Horne, a longtime leader in the Space Force\u2019s national security launch program, said the service is \u201cpostured to launch as quickly as we can as we work through that backlog.\u201d<\/p>\n<p>Complicating ULA\u2019s ability to ramp up its Vulcan launch cadence is the rocket\u2019s design. Unlike SpaceX, which has a fleet of reusable Falcon 9 boosters, ULA has doubled down on building single-use boosters. This will keep ULA\u2019s factory humming in Decatur, Alabama.<\/p>\n<p>But the most pressing bottleneck restricting ULA\u2019s ability to ramp up its launch cadence is at the launch site. United Launch Alliance has a single launch pad at Cape Canaveral and is outfitting another at Vandenberg Space Force Base in California. What\u2019s more, the company has just one active rocket integration hangar, where technicians vertically stack Atlas V and Vulcan rockets on their launch platforms.<\/p>\n<p>Construction crews are racing to finish work on a second integration building a couple of miles south of the existing hangar. ULA officials project the new building to be ready to start stacking rockets before the end of this year, but teams have already missed an earlier schedule that would have brought the hangar online this summer.<\/p>\n<p>ULA is also preparing a third mobile launch platform, giving managers more flexibility in moving rockets around the spaceport. Ground crews assemble the pieces of each rocket atop the launch platforms, which then transfer the complete launch vehicles to the launch pad for final countdown preps. Ultimately, this will give ULA the capacity to work on three simultaneous launch campaigns at Cape Canaveral, plus one at the Vandenberg spaceport on the West Coast.<\/p>\n<p>,<\/p>\n<p>Wentz told reporters earlier this week that the second rocket assembly building will theoretically allow ULA to launch as often as once every 13 days. This would get the company to its goal of flying 25 missions per year. ULA has launched just three times so far in 2025, and the company recently halved its projected launch manifest for this year from 20 missions to around nine.<\/p>\n<p>Other hurdles lie ahead for Vulcan. The rocket\u2019s most powerful configuration, with six strap-on boosters, still hasn\u2019t flown or been certified for Space Force missions. This heavy-lift configuration will be able to lift more massive cargo than ULA\u2019s now-retired Delta IV Heavy rocket, but with a single core stage augmented by strap-on motors instead of three huge core stages strapped together.<\/p>\n<p>Horne said the intermediate certification of the Vulcan rocket completed earlier this year covers the Space Force\u2019s so-called Category A and Category B missions. The heaviest Category C payloads, such as the government\u2019s largest spy satellites, will need the upgraded Vulcan rocket.<\/p>\n<p class=\"p1\">ULA is also moving forward with modifications to Vulcan\u2019s core stage to allow for the recovery and reuse of the rocket\u2019s main engines. Tory Bruno, the company\u2019s chief executive, announced last week that engineers completed a critical design review for the hardware changes required for engine reuse. These changes include severable mechanical and fluid connections for the engine section to jettison from the rocket, plus a heat shield and parachute to safely bring the engines back for an ocean recovery downrange from the launch pad.<\/p>\n<p>Officials haven\u2019t announced an exact timetable for introducing engine recovery and reuse.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>United Launch Alliance delivered multiple US military satellites into a high-altitude orbit after a prime-time launch Tuesday night, marking an important transition from development to operations for the company\u2019s new Vulcan rocket. This mission, officially designated USSF-106 by the US Space Force, was the first flight of ULA\u2019s Vulcan rocket to carry national security payloads. [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":43834,"comment_status":"","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[2],"tags":[],"class_list":["post-43833","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"acf":[],"_links":{"self":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/43833"}],"collection":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/comments?post=43833"}],"version-history":[{"count":0,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/posts\/43833\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/media\/43834"}],"wp:attachment":[{"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/media?parent=43833"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/categories?post=43833"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/starpath.global\/blog\/wp-json\/wp\/v2\/tags?post=43833"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}